During the implementation phase we work closely with our customers to design programs literally from the ground up, and utilize our experience with every inventory management discipline known to manufacturing to customize the right solution for you.
The process looks something like this:
One of the primary areas of focus during implementation is physically managing the change. It requires undivided attention to detail, experience at coordinating resources at every level – oftentimes at multiple facilities around the world – and the ability to deploy without production interruption. Our teams of senior managers from every department are on-site from beginning to end, and provide structured training to ensure the program’s success. Customer service and technical support are available 24/7/365 to ensure everything is implemented precisely. Our process means there will be no wasted effort and no unnecessary use of capital or human resources.
Supply Technologies' programs launch with no learning curve, 100% complete and ready to serve the customer fully on the first day of operation. Here are some of the methods we use to hit the ground running:
The process of ensuring a seamless transition to a Supply Technologies program requires an in-depth understanding of the operations of each customer facility. One of the first steps is a floor audit where we record each item, its location, container type and quantity, key ergonomic considerations, movement of product through the plant, and the unique requirements of the plant. The team then designs a program that makes optimal use of both customer and supplier resources and executes a plan that ensures a successful on-time implementation.
Because of our extensive resource base, we’re able to implement multiple plant conversions concurrently. The speed of a conversion is based on the number and type of parts involved; the conversion of parts is determined largely by lead-time. Lead-time is impacted by sourcing strategies (import or domestic), quality requirements, commitments to incumbent’s inventory, and logistics requirements.
A contract review is an extensive review of the details of each product quoted that ensures the correct product is purchased at the correct quality level from the correct source.
We work with each customer’s unique part preapproval/certification methods and requirements. Possible qualification methods include:
Depending on a plant’s requirements, a contact list is created. A visit to a plant typically includes an initial meeting with the key personnel and a floor audit. A floor audit consists of a detailed recording of each item, item location, container type, container quantity, key ergonomic considerations, movement of product through the plant, and any unique characteristics that each plant requires.
This communication tool lists action items, key responsibilities, resources required, and a completion date for each department. The branch checklist is updated continually and reviewed regularly with the customer.
The Gap Analysis is used to determine a practical per-plant start date for the program and takes into account the customer’s current on-hand and inventory commitments, lead-times and estimated usage.
We then create a purchasing buy schedule and place initial buys to meet a mutually agreed-upon startup date.
We’re sensitive to concerns of new customers during transition and proactively ensure its success using risk management practices related to quality, purchasing, and packaging to accurately communicate the status of program components in a timely fashion. Some of these practices include:
Customer Concern at Startup |
Proactive Measures |
---|---|
Parts sourced |
Gap analysis |
Parts missed |
Exception reporting |
Quality issues |
Proactive qualification, PPAP, ongoing receiving inspection |
Container and replenishment cycle |
Electronic tracking, ongoing study of usage by part |
Unforeseen issues |
Branch checklist |
Communication |
Customer meetings 30-60-90 days |
Late deliveries |
Careful planning at all levels |
Demand spikes |
Continual analysis, branch safety stock |
Plant cultural change |
Kanban training |
Supply Technologies and Total Supply Management are trademarks of Supply Technologies LLC.
All other trademarks are the properties of their respective companies.